Engineering Portfolios

Most Recent Inventions

Industrial Furnace With Flameless Combustion and Impingement Flow for Increased Efficiency, Reduced Emissions and Intensified Heat Transfer

An assistant professor of mechanical engineering technology and inventor from the University of Wisconsin Oshkosh has developed an industrial natural gas furnace and oven design that combines flameless combustion with high velocity impingement gas and air jets directed toward the product being heated. This novel combination has the potential to provide advantages over conventional technology that include higher energy efficiency, uniform temperature distribution, reduced NOx emissions, and intensified convection heat transfer. The design also has the potential to increase productivity by allowing more material to be processed within the same combustion area. This innovative system can be used for production of new furnaces as well as retrofitting existing installations.

More Efficient Laminate Analysis

UW–Madison researchers have developed a method for analyzing composite laminate structures that combines the generality of 3-D FEA and efficiency of 2-D FEA whenever it is applicable. The new method works by substituting the laminate layers with much simpler virtual material models having matching characteristics (e.g., overall material properties and relationship between stresses and strains). The updated model can then by analyzed via fully automated 3-D FEA.

The virtual models may be referred to as ABD-equivalent models, as they result in the same ABD stiffness matrices as the real laminate and can act as substitutes if plate-shell assumptions apply.

Most Recent Patents

3-D Printer for High Quality, Large-Scale Metal Parts

UW–Madison researchers have developed a linear multisource 3-D printer capable of producing large, fully dense metal parts with micron resolution.

The highly practical design employs a mechanically scanned cathode comb, large metal powder bed and vacuum. The design ensures a tightly controlled focal spot size, minimizes the number of beam sources, produces large parts at full density and requires little or no post processing because of the high resolution print head.

Environmentally Green Glue

UW–Madison researchers have developed a process to transform soy flour into a strong, environmentally safe wood adhesive.

In the process, a suitable reagent is used to phosphorylate the flour’s lysine amino acid residues. The phosphorylated flour then is mixed with an oxidizing agent that drives the formation of cross-linking bonds. This improves the flour’s adhesive properties. Unwanted salts created in the process can be removed.

Flours of other legumes and/or oil seed crops (e.g., flax, canola) are suitable as well.

Dynamic Predictor Improves Machine Control

The researcher now has developed a new dynamic predictor that rapidly and accurately calculates the motion trajectory of a system that is only partially constrained by joint inputs. This dynamic predictor achieves stable and accurate results for stiff systems. To do this, the predictor applies conditions achieving such results at both a first and second joint position at the start and end of a motion time step.

More specifically, the relationship between joints is described as a differential equation to be solved by the predictor. The predictor parameterizes the motion of the unconstrained joints in such a way as to match the conditions the solution needs to satisfy at both the start and end of a motion time step. As this parameterization is expressed by polynomial coefficients, motions of the remaining joints are readily determined by the kinematic predictor.